2004 ltz 400 manual cam chain tensioner drz400

How to install a manual cam chain tensioner on a drz 400 feat. How can you tell how much tension you are putting on the chain. The first task was to throw the crankshaft in some v blocks and check if the web to web measurements were within spec. Cct adjuster manual cam chain tensioner for suzuki ltz 400 ltr lta 450 king quad. Remove the retainer 3, spacer 4 and kick starter driven gear 5. Need to point out what we did was turn the tensioner out until we just heard the clicking noise. Suzuki drz400 3x3 mod high definition while helpful, i. Powerstands racing 050200029 manual cam chain tensioner by. Drz400 full oil change hidden screen mcct adjusted duration.

Timing cam chain tensioner for suzuki drz400 esms drz400sm drz400s drz400e 1 of 7 free shipping timing cam chain tensioner for suzuki drz400 esms drz400sm drz400s drz400e 2 2 of 7 timing cam chain tensioner for suzuki drz400 esms drz400sm drz400s drz400e 3 3 of 7 timing cam chain tensioner for suzuki drz400 esms drz400sm drz400s. I have seen a drz motor that had a cam chain tensioner failure and it wasnt pretty. Then suzuki dealer replaced it again with a different chain tensioner, same results. Drz 400 cam chain tensioner my broinlaw has a drz, fairly low kms but out of warranty and its in line for its third counting the original tensioner. Cam chain tensioner developed at alba racing to be used on a ltz. Chains free delivery possible on eligible purchases.

Oem is an acronym for original equipment manufacturer, which means that the 2004 suzuki lt z400 quadsport cam chain oem parts offered at are genuine suzuki parts. I had gt thunder build my 450 stroker i was running a hyabusa manual cam chain tensioner. Navigate your 2004 suzuki lt z400 quadsport cam chain schematics below to shop oem parts by detailed schematic diagrams offered for every assembly on your machine. Shop our large selection of 2004 suzuki quadsport ltz400 oem parts, original equipment manufacturer parts and more online or call at 18668420086. To do this the tensioner is temporarily installed, set, and the engine turned over at least four times to allow the tensioner to self tension. Hey guys im new to the site and i was wondering if anyone had a good write up of changing the timing chain on my 04 z.

Details about timing cam chain tensioner for suzuki drz400 esms drz400sm drz400s drz400e. Dont forget you might want to add a fresh tensioner gasket. Find great deals on ebay for cam chain ltz400 and ltz 400 cam chain tensioner. Well if you have to buy new sliders you have tensioner issues and buying a new oem tensioner is expensive. If push rod does not slide smoothly, replace the cam chain ten sion adjuster with a new one. The cookie settings on this website are set to allow all cookies to give you the very best experience. Diy suzuki drz400 how to add a manual cam chain page 69. Diy suzuki drz400 how to add a manual cam chain tensioner mcct duration. Drz400 manual cam chain tensioner installation this is a 100% deadly serious and. Click here for stepbystep instructions for installing an ape manual cam chain tensioner. I searched for cam chain issues here and found almost none. Duty z400 lt 400 heavy heavy 400 lt 2004 ltz duty kit. Powerstands racing 050200029 manual cam chain tensioner. This will basically extend your cam chain adjuster and rid your engine of the terrible cam chain.

Kawasaki kfx 400 cam chain tensioner fix eliminates chatter alba racing. Much more reliable than a manual tensioner and it is maintenance. Of course, i have never bothered one bit to inspect it. I then made my own extensioner and got another 20 hr on the chain before i found out about the did chain. Find great deals on ebay for suzuki ltz 400 timing chain. It is very popular because it is believed that the stock automatic cam chain tensioner acct for the z400 has too. On the thumper talk board, the auto cam chain tensioner for my drz 400 is an often discussed topic with many people not trusting it and replacing it with a manual one. Details about suzuki ltz 400 cam chain tensioner fix eliminates chatter alba. Suzuki ltz400 ltz 400 z400 cam chain guide timing tensioner guides drz kfx 400 ebay. Drz400 auto cam chain tensioner bike related things. Mar 15, 2008 drz400 thumpertalk manual cam chain tensioner install. This allows you to maintain your automatic tensioner even when it runs out of adjustment. Thumper talk sells a manual cam chain tensioner mcct. Drz 400 manual cam chain tensioner adjustment mcct sound duration.

Jul 19, 2009 the service manual doesnt say anything about the chain guide. We bought a 2003 klx400 this weekend, and it has a replacement mcct. I recommend you put anti seize compound on the bolts that attach it. Automatic cam chain tensioner suzuki central forum. Suzuki ltz 400 cam chain tensioner fix eliminates chatter. Also includes new clutch cover gasket these last just as long as the wiseco. I was reading on another atv forum with a guy that had a 440 big bore and he sayed a manual cam chain tensioner is a must for a built 400 cause a stock cam chain tensioner can fail and mess us the motor is this true resulting in damage valves or worst is this true and do recommend me getting one before i put my bb kit on. Our site has located a wide selection of products for sale right now online. How to install a manual cam chain tensioner on a drz 400. The auto cam chain tensioner acct has had some failure issues. We have 1 suzuki drz 400 2004 manual available for free pdf download. An aftermarket manual cam chain tension will have what looks like a 8 or 10mm threaded bolt stock out.

Ltz400 drz400 ltz drz z400 kfx cam timing chain after market oem replacement. Suzuki ltz 400 all drz 250 0107 dr 250 828385 kawasaki kfx 400 all kawasaki klx 400 all honda crf 250450 all arctic cat dvx 400 all cp products manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on high performance engines. The original style cam chain tensioner will have a 10mm hex head access plug. Find great deals on ebay for ltz 400 chain tensioner. With the complete set of engine bearings in, next up was the crankshaft. Hi, i was wondering if anyone has a good cam chain procedure guide.

The newer style automatic cam chain tensioner has a larger hex access plug. Ape cam chain tensioner suzuki gsx 0r hayabusa 19992007drz 400ltz 400kfx klx 400crf 450fcnc machinedbillet aluminum. Exhaust cam front of motor towards front tires 2 is on top bulkier cam with decompression mechanism intake cam rear of motor towards rear tires 3 is on top 15 notches pinscalled teeth in. Manual cam chain tensioner for the ltz400 2003onwards quantity. How to turn your stock acct into a mcct suzuki central forum. I replaced the cct with a manual one, corrected the cam timimg and its running fine now. For discussion of the suzuki drz400 and kawasaki klx400. Shop online for oem cam chain parts that fit your 2004 suzuki quadsport lt z400, search all our oem parts or call at 18668420086. Buy ltz400 z400 400 z400 for sale ltz400 z400 400 z400. Apr 02, 2019 the second way you can observe chain wear is by comparing cam chain tensioner plunger position throughout the chains life. Install drz 400 e 2004 cam chain tensioner on a drz400e. Ape manual cam chain tensioner yamaha yzf r1 2004 2008. View and download suzuki ltz 400 service manual online.

I have close to 2000 miles on mine, and havent had to adjust it. View and download suzuki drz 400e service manual online. Atv parts for sale online parts for fixing up your atv. Jun 07, 2012 drz 400 manual cam chain tensioner adjustment mcct sound. Cam chain tensioner developed at alba racing to be used on a ltz 400 for baja racing. Includes one after market timing chain with both front and rear chain guides.

Manual cct install on my raptor 700 thank you for watching dont. Enjoy our everyday low prices on suzuki oem sport atv parts. Online library service manual drz400s manual cam chain tensioner install and adjustment manual cam chain tensioner. We have another drz, and e model, 2005 or maybe 2004, and it has an acct. Ape cam chain tensioner suzuki gsx 0r hayabusa 1999. If not, i guess i might just tap the end of the auto and put two nuts on it which is the same thing as the manual cam tensioner. Find great deals on ebay for 2004 suzuki ltz 400 and 2004 suzuki ltz 400 carb.

Check the contacting surface of the cam chain tensioner and cam chain guide. Attempted delivery on or before the guaranteed date will be considered a timely delivery. This manual tensioner is a good upgrade for any modified motor. This is a vid showing the before and just after getting my cam chain tensioner replaced. If your theroy is true to high of a spring tension then there would be damage excessive wear to the chain guides which is not happening the band aid as you call it is needed because the tensioner is to short with a new chain installed and with the manual chain tensioner you suggest. Use our comprehensive oem schematic diagrams to find the exact parts y. Ltz400 manual cam chain tensioner etl manual cam chain. Cru for suzuki ltz 400 z400 dvx manual cam timing chain tensioner gsxr 600 9700 fits. Drz400 manual cam chain tensioner adventure bike australia.

Tokyo mods cam chain tensioner drz400 drz400e drz400s drz400sm drz 400 dr z400. I am especially looking for info regarding locking down the crank and cams, if i have to remove the cams, and if there are any strange things to watch out for. The tensioner is all way out and it wont start so its shot, thank you for any info and the timing is correct and has not jumped time. Made from the highest quality select steel alloys that are light yet provide maximum strength. Kfxz400 manual cam chain tensioner help suzuki central. Appears to be good quality, i installed it on my drz400 when i upgraded. Suzuki ltz400 drz400 kibblewhite white diamond valves std size viton valve seals suzuki ltz400 drz400. When i got my 03 bike used i had to replace the cam chain with the stock one. It was on the last notch so how it sounds before is about as bad as it can sound lol. Front sprocket chain guard for suzuki drz400 essm drz400s drz400sm drz 400. Fits suzuki ltz400 kfx400 z400 dvx400 did silent cam. Outlaw racing chain guide slider rm125 rm250 rmz250 drz400 essm rmz450 swingarm protector guard.

Do you buy a manual tensioner to replace the failed oem unit, buying the sliders and cam chain only if necessary. Prox prox suzuki drz400 drz 400 dr z400 timing cam chain. The 400 and 250 are virtually the same from what i know and the pics looked close enought to me. I installed it on my drz400 when i upgraded my cams. View online or download suzuki drz 400 2004 service manual. Drz400 manual cam chain tensioner installation youtube. Integrated adjuster takes a smaller wrench 7mm for more precise adjustment and less risk of over tensioning the cam chain compared to using larger wrenches. Manual adjuster cam chain tensioner cnc for suzuki drz 250. I have a 2000 drz400e and last january the cct failed, causing the cam chain to jump over the cam sprocket. Unfollow 2004 suzuki ltz 400 to stop getting updates on your ebay feed. Upgrade to a manual tensioner for a more refined design and killer looks. Suzuki kawasaki ltz kfx dvx klx drz 250 400 manual cam. Open to all models including the ltz 400, raptor 660, eiger 400, ltz 250, and.

Page 60 318 engine remove the oil pump idle gear 1 and oil pump driven gear 2. Fits kawasaki 2003 2004 klx 400 klx400 cru manual cam timing. Drz 400 manual cam chain tensioner adjustment mcct. This is a 100% deadly serious and accurate way to install a manual cam chain tensioner on a drz400e. The webs most trusted source for 2004 suzuki ltz400 quadsport oem parts. Drz400 thumpertalk manual cam chain tensioner install.

Ape manual cam chain tensioner suzuki drz400, ltz400. Just a video of what you should hear when adjusting your mcct on a drz 400. My 400s manual gives very little info on how to just replace the cam chain without tearing down the topend. He says the spring breaks, but cant be obtained as a seperate part. Since youre so close, and its still got a little bit of time to stretch, just do what norm said. Ape manual cam chain tensioners help to prevent excessive chain slap and engine rattle on start up. I need help adjusting my new manual cam chain tensioner i put on my quad after i noticed a slight tick, i want to adjust it right so i dont destroy my motor, thanks. From what ive read many of us own a drz400 and if you do youve no doubt read all the dire warnings about the automatic cam chain tensioner placing excess tension on the cam chain and causing premature wear. I was lucky and all it cost me was a dnf at a local race. Suzuki drz 400 2004 manuals manuals and user guides for suzuki drz 400 2004. Buy 20032011 suzuki ltz400 ltz 400 z400 400 quadsport oring chain.

Many replace the acct of all years with a manual cam chain tensioner mcct. Once the chain tensioner has absorbed the chain slack it is removed and the. These cam chains feature precision solid bushings and shot peened parts. This will basically extend your cam chain adjuster and rid your engine of the terrible cam chain clatter noise which these motors are known for. Ltz400 drz400 ltz drz 400 z400 94 mil piston je big bore 434 top end kit gaskets fits.